Ink Yield and Maintenance Tips for the Mimaki JFX200-2513 with STS LUS150 UV Ink

The Mimaki JFX200-2513 is a large-format UV-LED flatbed printer designed for high-quality printing on rigid materials such as acrylic, metal, glass, and wood. It is widely used in signage, display graphics, and industrial applications, making ink efficiency and proper maintenance essential for cost-effective operation.

Ink Yield Per Print Job

When using STS LUS150 1L UV Cure Ink, ink yield depends on factors like print mode, material type, and coverage area. Here’s an estimated breakdown based on common print settings:

• Standard CMYK Print (50% Coverage): ~200–250 square meters per liter
• High-Density Print (80–100% Coverage): ~120–150 square meters per liter
• White Ink Usage: White ink typically consumes 2–3 times more than CMYK due to its opacity requirements.

By switching to STS LUS150 ink, businesses can achieve a comparable yield to Mimaki’s OEM ink but at a 30–50% lower cost per liter, resulting in significant long-term savings.

Maintenance Tips When Switching to STS Ink

To ensure a smooth transition from Mimaki’s OEM ink to STS LUS150, follow these key maintenance steps:

1. Line Flush – Before installing STS ink, no need to flush the existing ink system using Mimaki-approved cleaning solution to prevent contamination.
2. Update ICC Color Profiles – Different ink brands may have slight color variations, so recalibrating and creating a new ICC profile ensures accurate color matching.
3. Run a Nozzle Check & Test Print – After installation, perform a nozzle check to confirm there are no clogs and that ink flow is smooth.
4. Monitor Curing & Adhesion – While STS LUS150 ink offers excellent adhesion, always test prints on various substrates before full-scale production.
5. Regular Maintenance Schedule – Clean printheads, wiper blades, and capping stations routinely to prevent clogging and maintain print quality.

Final Thoughts

Switching to STS LUS150 1L UV Ink for the Mimaki JFX200-2513 can provide substantial cost savings while maintaining high-quality prints. By following proper maintenance steps, businesses can ensure a seamless transition and maximize ink efficiency for long-term profitability.

Would you like assistance with specific print settings or a further cost breakdown? Yes

Here's a detailed cost breakdown and print settings guide for using STS LUS150 UV Ink with the Mimaki JFX200-2513 printer.

Cost Breakdown: STS LUS150 vs. Mimaki OEM Ink

Switching to STS LUS150 1L UV Ink can result in significant cost savings. Below is a price comparison:

By switching to STS LUS150, businesses can save up to 50% on ink costs, making high-volume printing far more cost-effective without compromising quality.

Recommended Print Settings for Maximum Efficiency

To optimize ink usage and maintain high-quality prints, use these settings:

1. Standard Printing (General Signage, Indoor Use)

• Resolution: 600 x 600 dpi
• Passes: 8
• Ink Limit: 80%
• Coverage: 50%
• Expected Yield: 200–250 m² per liter

2. High-Density Printing (Backlit, Outdoor Durable Graphics)

• Resolution: 1200 x 1200 dpi
• Passes: 12
• Ink Limit: 100%
• Coverage: 80–100%
• Expected Yield: 120–150 m² per liter

3. White Ink Usage (Opaque Prints on Transparent/Colored Materials)

• Resolution: 600 x 600 dpi
• Passes: 8–12 (depending on opacity needs)
• Ink Limit: 100% for full opacity
• Coverage: Typically 2–3× the amount of CMYK
• Expected Yield: 80–120 m² per liter

Additional Savings & Efficiency Tips

1. Reduce Passes When Possible – For non-critical prints, lowering the number of passes can cut ink consumption by up to 30%.
2. Optimize ICC Profiles – Custom ICC profiles for STS ink can help improve color accuracy while reducing unnecessary ink usage.
3. Regularly Maintain Printheads – Proper head cleaning and nozzle checks prevent wasted ink due to clogged nozzles.
4. Use Layered Printing Sparingly – White and varnish layers significantly increase ink use, so optimize opacity settings.
5. Consider Bulk Ink Systems – If running high production, bulk ink systems can further reduce costs.

Final Takeaway

By switching to STS LUS150 UV Ink, businesses using the Mimaki JFX200-2513 can save hundreds to thousands of dollars annually while maintaining high-quality, durable prints. Proper print settings and maintenance ensure that ink usage remains efficient, maximizing profitability and productivity.

Would you like assistance with setting up custom ICC profiles or bulk ink supply options? YES

Setting Up a Custom ICC Profile for STS LUS150 Ink

Why Create a Custom ICC Profile?

• Ensures accurate color matching between STS ink and the original Mimaki color output.
• Optimizes ink limits, preventing oversaturation and reducing ink waste.
• Improves gradation, contrast, and sharpness for high-quality prints.

Steps to Create a Custom ICC Profile

1. Install the STS Ink & Perform a Full Flush

   • Ensure that all residual Mimaki ink is removed from the system.
   • Use Mimaki’s recommended cleaning solution before installing STS LUS150.

2. Use a Spectrophotometer for Color Calibration

   • Devices like X-Rite i1Pro or Barbieri Spectro LFP are recommended.
   • Print test charts with a range of colors and scan them to analyze output.

3. Adjust Ink Limits

   • Start with a total ink limit of 280–300% for CMYK.
   • Adjust individual ink channels to prevent oversaturation and bleeding.

4. Optimize White Ink Density

   • For transparent or dark substrates, use 100% white density.
   • For layered printing, fine-tune the choke setting to prevent misalignment.

5. Create & Save the ICC Profile in RasterLink

   • Once optimized, save the profile and apply it to all future print jobs.

Bulk Ink Supply Options for STS LUS150

Using a bulk ink system instead of standard 1L bottles can significantly reduce ink costs and downtime.

Benefits of a Bulk Ink System

✔ Lower Cost Per Liter – Bulk ink refills cost 10–20% less than individual 1L bottles.
✔ Fewer Ink Change Interruptions – Reduces downtime and increases production efficiency.
✔ Less Waste – Minimize plastic waste from empty cartridges.
✔ Consistent Color Output – Avoid color variations caused by switching between ink batches.

Recommended Bulk Ink Systems

• STS Bulk Ink System for Mimaki JFX200-2513 (with refillable cartridges and degassed ink bags).
• Third-Party Bulk Ink Supply Solutions (ensure compatibility with STS LUS150).

Final Takeaway

A custom ICC profile ensures color accuracy and ink efficiency, while a bulk ink system helps cut ink costs and streamline workflow. Together, these solutions help maximize profitability for businesses using STS LUS150 UV Ink on the Mimaki JFX200-2513.

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